Kalika Valve’s engineering wing combines decades of valve manufacturing domain expertise with state-of-the-art 3D CAD modeling, Finite Element Analysis (FEA), and Computational Fluid Dynamics (CFD). We engineer custom and standard industrial valves that guarantee structural integrity, minimal flow resistance, and reliable life under severe operating pressures and temperatures.
SolidWorks & AutoCAD
Stress & Flow Validation
Code Design Compliance
From concept drafting to finite element stress verification and tailored actuator automation, our engineering workflow ensures uncompromised quality.
Multi-angle engineering views (Front, Side, Rear, Top, Bottom) & actuation configurations (Manual, Chainwheel, Gear, Pneumatic, Electric)
Parametric solid modeling of valve bodies, bonnets, discs, and trim sets. Enables precision clash detection, tooling design, and manufacturing draw packages.
Structural, thermal, and seismic simulations under peak shell pressure and pipe stress to ensure safe wall thickness, bolt loads, and minimum deflection.
Hydrodynamic and aerodynamic simulations validating valve flow coefficients (Cv), pressure drops across seat contours, and anti-cavitation profiles.
Engineered material recommendations for sour gas (H2S), cryogenic temperatures, high-temperature steam, and aggressive chemical mediums.
Engineered actuator sizing, mounting kit design, and integration of smart positioners, limit switches, solenoids, and emergency shutdown packages.
Strict adherence to international design, testing, and safety codes ensuring compliance for global project specifications and EPC requirements.
Every product design undergoes a rigorous stage-gate process from requirement analysis and code calculations through prototyping and physical pressure proof testing before full-scale manufacturing.
Evaluation of design conditions (pressure, temp, fluid), ASME B16.34 wall thickness sizing, and trim selection.
Parametric modeling, boundary condition simulations, and stress verification under extreme pipe and line loads.
Detailed 2D fabrication drawings, tolerance stack-up analysis, and CAM toolpaths for VMC/CNC machining.
Physical hydrostatic proof testing, torque verification, and design qualification prior to batch release.
We collaborate closely with project consultants, EPC contractors, and end-users to engineer tailor-made valve solutions for non-standard face-to-face dimensions, high differential pressures, and specialized media.
The organization manufactures Gate, Globe, Check, Ball, Butterfly, Wafer Type Check Valve, Strainers etc.
